转动中的能效:螺杆驱动和线性驱动数控机床的比较分析
Agnieszka Terelak-Tymczyna1, Krzysztof Marchelek1, Ryszard Daniel Ziętek1,2
1Faculty of Mechanical Engineering and Mechatronics, West Pomeranian University of Technology in Szczecin, al. Piastów 19, 70-310 Szczecin, Poland.
Materials (Basel, Switzerland)
|January 11, 2025
概括
这项研究比较了螺丝和线性驱动数控机床. 线性驱动器在动时消耗更多的反应功率,但这两种系统都通过补偿大大降低了反应功率,提高了转操作中的能效.
科学领域:
- 制造业 工程 制造工程
- 能源系统分析 能源系统分析
背景情况:
- 能源效率对于可持续制造至关重要.
- 数控机床使用各种驱动系统,影响能源消耗.
- 了解主动和反应功率是评估机床效率的关键.
研究的目的:
- 为了比较分析螺丝和线性驱动数控机床的能效.
- 为了调查在转操作期间的活性和反应性能源消耗.
- 评估补偿技术对功率减少的影响.
主要方法:
- 两台CNC车床 (螺丝驱动与线性驱动) 的比较分析.
- 在转过程中测量主动和反应能耗.
- 通过补偿技术实现的功率减少的评估.
主要成果:
- 线性驱动器的动反应功率消耗 (8 kVar) 比螺杆驱动器 (1.2 kVar) 高.
- 这两种系统都实现了近70%的反应功率降低,并进行了补偿.
- 补偿后的功率减少为螺杆驱动器的23-30%,线性驱动器的36-47%.
结论:
- 对于精确的机床能效评估,必须考虑主动和反应能.
- 补偿技术为螺杆和线性驱动系统提供了显著的功率降低潜力.
- 结果支持对驱动系统进行明智选择,以实现可持续制造.
相关概念视频
Mechanical Efficiency of Real Machines
632
The mechanical efficiency of a machine is a fundamental concept that describes how effectively a machine can convert input work into output work. According to this concept, the efficiency of a machine is equal to the ratio of the output work to the input work. An ideal machine, meaning a machine that has no energy losses, has an efficiency of one. This implies that the input work and the output work are equal.
However, in reality, no machine can be truly ideal, and all of them experience some...
However, in reality, no machine can be truly ideal, and all of them experience some...
632
Frictional Forces on Screws
1.1K
Screws are characterized by a helical ridge known as a thread wrapped around a cylindrical shaft. They are commonly used as fasteners to hold objects together or to transmit power and motion in machines. One type of screw that is particularly useful for transmitting power is the square-threaded screw.
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
A jack with a square-threaded screw is a mechanical device used to lift heavy loads by applying a force at its handle. When the force is applied, the screw turns, raising the load. The screw can...
1.1K
Transmission Shafts: Problem Solving
210
Designing a solid shaft that transmits power from a motor to a machine tool involves a series of calculations to ensure the shaft can withstand the stresses applied by bending moments and torques. First, calculate the torque exerted on the gear, considering the power transmitted by the shaft and its rotational speed. Following this, compute the tangential forces acting on the gears, which directly relate to the torque and the gear radius.
Next, use bending moment diagrams for the shaft to...
Next, use bending moment diagrams for the shaft to...
210
Self-Locking Screw
1.5K
A square-threaded screw jack is a mechanical device widely used for lifting heavy loads or applying considerable force. One of the key features that can make a screw jack more effective and reliable is its self-locking capability.
A square-threaded screw jack carrying a load is considered self-locking if the screw retains its position even after the moment applied to it is removed.
A square-threaded screw jack carrying a load is considered self-locking if the screw retains its position even after the moment applied to it is removed.
1.5K
Screw: Problem Solving
395
In mechanical engineering, the interaction between a threaded screw shaft and a plate gear involves analyzing the resisting torque on the plate gear that can be overpowered when a specific torsional moment is applied to the shaft. To better comprehend this concept, consider a generic situation with a threaded screw shaft with a given mean radius and lead and a plate gear with a specified mean radius. The coefficient of static friction between the screw and gear is also provided.
To evaluate the...
To evaluate the...
395
Angle of Twist: Problem Solving
257
An electric motor applies a torque of 700 N·m to an aluminum shaft, triggering a stable rotation. Two pulleys, B and C, are subjected to torques of 300 N·m and 400 N·m, respectively. The modulus of rigidity is provided as 25 GPa. With the knowledge of the length and diameter of each segment, the twist angle between the two pulleys can be computed. First, a section cut is made between pulleys B and C, and the cut cross-section is analyzed using a free-body diagram. Given that the...
257


