分析和优化螺纹切割能量吸收组件的抗碰撞液压支柱的分析和优化
Zuen Shang1, Jiyang Meng2, Qian Liu1
1College of Mechanical Engineering, Liaoning Technical University, Fuxin, 123000, China.
Scientific reports
|January 21, 2025
概括
本研究介绍了一种用于液压支的新型螺纹剪切能量吸收器,显著提高了采矿操作中的抗冲击性和稳定性. 优化的设计提高了能源吸收效率,使道路更安全.
科学领域:
- 机械工程 机械工程
- 材料科学 材料科学 材料科学
- 采矿工程 采矿工程 采矿工程
背景情况:
- 液压支中的传统吸能元件表现出性能限制,如可变反应力和不稳定性.
- 现有组件的能量吸收能力不足在反冲击场景中构成风险.
研究的目的:
- 设计和优化ZQL推进支道路液压支的新型螺纹剪切式吸能元件.
- 分析关键结构参数对能量吸收性能的影响.
主要方法:
- 使用单因素和响应表面实验设计优化结构参数 (线程形状,外径,斜率).
- 剪切模拟用于分析变形和力位移特征.
- 准静态剪切测试用于验证模拟结果.
主要成果:
- 优化的线程参数显著提高了能量吸收效率.
- 与传统组件相比,螺纹剪切设计显示了较好的稳定性和可预测的反应力.
- 在各种配置中分析了变形和力位移特征.
结论:
- 开发的螺纹剪切能量吸收器为防撞液压支柱提供了卓越的性能.
- 优化的设计提供了一个强大的解决方案,以提高矿山道路的安全性和效率.
- 这项研究为将先进的能量吸收元件集成到液压支系统中奠定了基础.
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