一种基于高温热冲击寿命测试和三维传热分析的涂层寿命预测方法
Dongyang An1,2, Jiaye Chen3,4, Zhao Liu5
1Beijing Xinghang Mechanical-Electrical Equipment Co. Ltd., 100074, Beijing, People's Republic of China. zdady1989@163.com.
Scientific reports
|January 23, 2025
概括
一种新方法使用高温测试和热传递分析准确预测化物涂层的热冲击寿命. 该模型的误差低于6%,为材料寿命预测提供了可靠的工具.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 热分析 热分析
背景情况:
- 热冲击是高温涂料的关键故障机制.
- 在热应力下准确预测涂层寿命对于材料设计和应用至关重要.
- 现有的方法可能无法充分考虑氧化和复杂的热循环等因素.
研究的目的:
- 提出一种用于预测化物涂料热冲击寿命的新方法.
- 建立一个集高温热冲击测试和3D热传递分析的预测模型.
- 为了验证模型的准确性和适用于化物涂层的适用性.
主要方法:
- 设计了一种用于化物涂层 (500°C-3000°C) 的热冲击寿命测试装置.
- 进行了3D有限元热传递分析,考虑了涂层厚度和氧化.
- 使用最小平方方法来确定寿命预测模型参数.
主要成果:
- 开发的模型准确地预测了化物涂层的热冲击寿命.
- 预测结果与实验数据有很好的一致性.
- 预测模型的相对误差小于6%.
结论:
- 提出的寿命预测方法对化物涂层有效.
- 这项研究为预测涂料材料的寿命提供了理论基础.
- 这种方法可以指导开发更耐用的高温涂料.
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