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处理参数对超大截面梁空白连续造模具流动行为的影响
Yulong Deng1, Nanzhou Deng1, Jintao Duan2
1Light Alloy Research Institute, Central South University, Changsha 410017, China.
Materials (Basel, Switzerland)
|January 25, 2025
概括
优化超大梁空白的连续造需要控制钢流量. 更深沉的入口喷嘴浸泡降低了表面速度,而更高的造速度增加了流量和冲击深度,提高了造质量.
科学领域:
- 材料科学 材料科学 材料科学
- 金工程 金工程 金工程
- 流体动力学 流体动力学
背景情况:
- 超大截面光束空白由于复杂的形状和尺寸效应而带来质量挑战.
- 确保连续造的表面和内部质量对于这些大型产品至关重要.
研究的目的:
- 为了建模和优化钢在超大截面梁空白的模具中的流量.
- 为了研究造速度和潜入喷嘴 (SEN) 沉浸深度对流动行为的影响.
主要方法:
- 建立了钢流动的数值和物理模型.
- 使用了数值模拟和NSGA-II遗传算法优化.
- 在1300 × 510 × 140毫米模具中研究的流量行为,具有三端口SEN.
主要成果:
- 更深的SEN沉浸增加了钢冲击深度,降低了表面流速.
- 造速度的增加导致了更大的冲击深度和表面流速.
- 数字和物理模拟显示出良好的一致性,验证了模型的准确性.
结论:
- 该研究为超大束空白的连续造提供了最佳的工艺参数.
- 结果引导参数的选择,以提高造质量和生产效率.
- 经过验证的模型有助于控制钢流量,以获得更优质的产品质量.
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