不同合金的摩擦混合接中的残余应力:一个参数研究
Zulqarnain Sarfaraz1, Yasser Riaz Awan1,2, Hasan Aftab Saeed1
1Department of Mechanical Engineering (CEME), National University of Sciences and Technology (NUST), Sector H-12, Islamabad 46000, Pakistan.
Materials (Basel, Switzerland)
|January 25, 2025
概括
不同合金的摩擦接接会产生残余应力,主要是纵向的. 更高的工具旋转速度显著影响剩余应力,峰值发生在AA5086-O侧,对于过程参数选择至关重要.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
背景情况:
- 接引起的残余应力可能会损害机械元件的完整性.
- 尽量减少残余应力对于选择最佳接过程参数至关重要.
- 摩擦接适用于使用传统方法难以接的材料.
研究的目的:
- 量化评估工具旋转和横向速度对不同合金摩擦接接器的残余应力的影响.
- 分析AA2024-T3和AA5086-O摩擦接接器中的残余应力分布.
- 确定影响残余应力产生的关键过程参数.
主要方法:
- 使用了顺序合的三维有限元素模拟.
- 进行了初始热分析,随后进行了机械分析.
- 用现有的实验和数值数据验证了模型.
主要成果:
- 长度残余应力被发现是横向应力的主导.
- 工具的旋转和横向速度都影响了接后的温度和纵向残余应力.
- 工具旋转速度对残余应力的影响比横向速度更大.
- 收缩侧 (AA5086-O) 观察到剩余应力值的峰值.
结论:
- 工具旋转速度是一个比横向速度更关键的参数,用于控制这种不同合金接中的残余应力.
- 退缩侧 (AA5086-O) 更容易受到高余应力的影响,因此在参数选择时需要仔细考虑.
- 这些发现为优化摩擦接接参数提供了宝贵的见解,以最大限度地减少剩余应力并提高组件完整性.
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