感应机器的故障检测使用学习模型和里埃光谱图像分析
Kevin Barrera-Llanga1, Jordi Burriel-Valencia1, Angel Sapena-Bano1
1Institute for Energy Engineering, Universitat Politècnica de València, Camino. de Vera s/n, 46022 Valencia, Spain.
Sensors (Basel, Switzerland)
|January 25, 2025
概括
本研究介绍了一种人工智能驱动的方法,用于使用里埃光谱图像检测感应电机故障. 深度学习模型在识别各种故障方面实现了高精度,使得预测性维护成为可能.
科学领域:
- 电气工程 电气工程
- 人工智能的人工智能
- 信号处理 信号处理
背景情况:
- 感应电机是重要的工业部件. 目前的故障检测方法可能是有限的.
- 早期检测故障对于防止昂贵的停机时间和确保运营安全至关重要.
研究的目的:
- 开发一个自动故障检测系统用于感应电机使用深度学习和富里埃光谱分析.
- 通过一种新的预处理技术来增强光谱特征的学习.
- 提高故障诊断的准确性和可解释性.
主要方法:
- 从感应电机电流信号的里埃光谱生成图像.
- 采用基于19层视觉几何组 (VGG) 架构的深度学习模型.
- 使用一种新的预处理技术,具有独特的背景,用于增强功能学习.
- 应用可解释性技术来解释模型行为和特征识别.
主要成果:
- 基于VGG的模型在检测四种故障类型时取得了98%的整体准确性:与带有破损杆 (HGB) 的发电机合的健康电机,破损转子杆 (BRB),赛车轴承故障 (RBF) 和轴承球故障 (BBF).
- 特定故障检测准确率为HGB的99%,BRB的100%,RBF的100%,BBF的95%.
- 可解释性分析显示,不同的卷积块捕获不同的特征 (信号形状,背景),特定层与个别故障类型相关.
结论:
- 拟议的方法提供了一个可扩展和准确的解决方案,用于感应电机的预测性维护.
- 结合信号处理,计算机视觉和可解释性技术,为自动故障诊断提供了一个强大的框架.
- 该模型的可解释性提高了对人工智能驱动的工业监控系统的信任和理解.
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