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将重点转移到质量上:一种创新的建模方法包括对件质量模拟的处理历史

Roman Christopher Kerschbaumer¹, Georg Weinhold², Florian Leins²

¹Polymer Competence Center Leoben GmbH, Sauraugasse 1, 8700 Leoben, Austria.

|January 25, 2025

概括

新的平均固化速度 (ACS) 模型通过包括加工历史来准确预测件的质量. 这种模拟方法可以考虑制造变化,与传统方法不同,确保可靠的质量预测.

科学领域:

材料科学材料科学材料科学
聚合物工程聚合物工程
计算建模计算建模

背景情况:

传统的部件质量模拟经常忽略加工历史,导致不准确的预测.
现有的模型依赖于基于温度的方法,无法捕捉制造变化的对最终部件特性影响.
模拟固度与实际零件质量之间的相关性需要模拟后分析或单独的数值工具.

研究的目的:

引入一种创新的建模方法,即平均固化速度 (ACS) 模型,用于模拟件质量.
将处理历史记录直接集成到填充和固化模拟中,以便更准确地预测质量.
通过单个校准步骤,证明ACS模型能够将模拟与现实世界部件质量相关联.

主要方法:

开发了平均治愈速度 (ACS) 模型,专注于治愈程度和平均治愈速度.
使用压缩成型制造的件在各种成型温度 (140-170°C) 和固化度 (24-99%) 的范围内进行压缩成型.
分析了制造部件的永久变形,特别是压缩集 (CS),以验证模型.

主要成果:

与传统方法不同,ACS模型成功地将处理历史记录纳入模拟中.
实验结果显示,在不同模具温度下,对于相同度的固化,压缩集 (CS) 的显著变化.
该ACS模型展示了其准确预测零件质量的能力,将模拟结果与制造零件质量对齐.

结论:

该ACS模型克服了传统方法的局限性,通过计算处理历史.
这种模拟程序为了解和优化部件质量的局部变化提供了强大的工具.
在SIGMASOFT® v6.0中实现的ACS模型为改善件设计和制造提供了显著的潜力.

关键词:

平均固化速度 (ACS) 模型创新的建模方法创新的建模方法.治愈的正常化程度.处理历史记录处理历史记录的的的模拟零件质量的模拟部分质量

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