通过在水泥行业的精益工具提高生产率 - - 一个案例研究
Md Tanjid Hossen Irfan1, Md Rafiquzzaman1, Yeasin Arafat Manik1
1Department of Industrial Engineering and Management, Khulna University of Engineering & Technology, Khulna, 9203, Bangladesh.
Heliyon
|February 7, 2025
概括
这项研究探讨了水泥厂的精益制造工具,确定了生产损失. 实施全生产性维护 (TPM) 和5S提高了整体设备效率 (OEE) 2.4%.
科学领域:
- 工业工程 工业工程 工业工程
- 制造系统制造系统的制造
- 运营管理 运营管理
背景情况:
- 水泥制造对经济增长至关重要,需要提高生产率.
- 精益制造原则旨在通过尽量减少浪费和损失来提高生产率.
- 水泥行业往往不充分利用精益工具,影响效率.
研究的目的:
- 分析一个水泥厂的当前生产系统,使用的精益工具不足.
- 确定导致整体设备效率 (OEE) 低的关键因素.
- 探索精益工具用于提高生产力的应用.
主要方法:
- 评估当前的生产系统和OEE水平.
- 确定生产损失的根本原因 (例如,发动机/轴承损坏,振动,缺乏5S).
- 实施全面生产性维护 (TPM) 和5S实践.
主要成果:
- 目前的OEE为65.60%,低于85%的基准值.
- 低OEE的确定的原因包括设备故障和5S实施不良.
- 在实施后,OEE通过TPM和5S增加到68%.
结论:
- 精益工具,特别是TPM和5S,可以有效地解决水泥制造业的生产损失.
- 解决设备故障和实施5S对于改善OEE至关重要.
- 调查结果为提高水泥行业生产率提供了可操作的见解.
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