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纵向外磁场对金属转移行为和CO2弧中的喷雾形成的影响
Dang Khoi Le1, Shinichi Tashiro1, Bin Xu1,2
1Joining and Welding Research Institute, Osaka University, Osaka 567-0047, Japan.
Materials (Basel, Switzerland)
|February 13, 2025
概括
在二氧化碳弧中应用纵向磁场 (LMF) 会稳定球状转移,显著减少喷雾形成并提高接质量. 最佳的磁流密度通过控制金属转移行为来提高效率.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 等离子体的物理学
背景情况:
- 在二氧化碳弧中过度喷会降低质量和效率.
- 控制金属转移和喷对于工业应用至关重要.
研究的目的:
- 调查金属转移和喷形成机制.
- 分析纵向磁场 (LMF) 对二氧化碳弧的影响.
- 优化接参数以减少喷.
主要方法:
- 采用阴影图形技术与高速成像和背面激光照明.
- 使用基于计算流体动力学 (CFD) 的弧滴数值模拟.
- 改变磁流密度 (MFD) 来观察传输模式.
主要成果:
- 随着MFD的增加,转移从反射到球状 (2mT),然后转向旋转反射 (3-4mT).
- 在2mT的球状转移是由离心效应和更高的滴滴温度引起的,降低了弧压.
- 较高的MFD降低了滴滴温度,增加了弧压,并诱导了旋转驱逐转移.
- 与曲的尾巴和在更高的MFD中爆炸的柱子相关的碎片形成.
- 在2mT的最佳LMF促进了液滴的光滑脱落,显著减少了喷.
结论:
- 纵向磁场 (LMF) 在二氧化碳弧中有效控制金属转移和喷射.
- 优化MFD稳定球状转移,提高接质量和效率.
- 研究结果为优化工业接工艺提供了洞察力.
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