使用3D打印机制造的塑料工具,设计工具形状并通过数字图像相关性方法评估变形行为,在金属板的V曲中使用3D打印机制造的塑料工具
Naotaka Nakamura1, Yuri Hata2, Witthaya Daodon3
1Department of Engineering, National Institute of Technology (KOSEN), Nagano College, 716 Tokuma, Nagano 381-8550, Japan.
Materials (Basel, Switzerland)
|February 13, 2025
概括
3D打印的塑料工具用于金属板V曲是有效的,当设计的塑料材料属性. 较长的跨度工具减少了曲力和塑料工具变形,提高了V-曲精度.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 板材V曲是关键的制造工艺.
- 传统的工具通常由金属制成,限制了设计灵活性.
- 3D打印为定制塑料工具提供了潜力.
研究的目的:
- 为了评估工具尺寸对塑料冲孔和模具在V曲中的性能的影响.
- 分析塑料工具和金属板的变形行为和应变分布.
- 为了验证塑料V曲工具的设计方法.
主要方法:
- 使用3D打印的塑料冲孔和模具,具有各种尺寸.
- 采用数字图像相关性 (DIC) 来分析变形和应变.
- 在各种金属板 (从到超高强度钢) 上进行了V曲试验.
主要成果:
- 在两种工具设计中,在冲孔尖和模角上观察到大量的压力应变.
- 延伸更长的塑料工具导致曲力降低,工具变形减少.
- 使用更长的跨度工具提高了曲板的角度精度,尽管有弹.
结论:
- 假设塑料材料属性的设计方法对于V曲塑料工具是有效的.
- 优化的工具尺寸,特别是更长的跨度,提高了3D打印塑料工具的性能和耐用性.
- 这种方法为具有成本效益的金属板V曲提供了可行的替代方案.
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