改进了使用变频驱动签名的振动数据中的订单跟踪
1Defence Science and Technology Group (DSTG), Melbourne, VIC 3207, Australia.
Sensors (Basel, Switzerland)
|February 13, 2025
概括
本研究介绍了一种信号处理方法,可以从振动数据中的变频驱动器 (VFD) 签名中提取伪计时器. 这使得在交流电机系统中准确的转速分析和故障检测成为可能.
科学领域:
- 机械工程 机械工程
- 信号处理 信号处理
- 状态监控 状态监控
背景情况:
- 变频驱动器 (VFD) 通过改变供应频率来控制交流电机的转速.
- VFD在电机振动信号中诱导独特的侧带签名.
- 这些签名提供了一个潜在的导出电机转速,而无需外部传感器.
研究的目的:
- 开发和验证一个信号处理技术,从VFD签名中提取伪计时器.
- 用VFD签名评估速度估计和订单跟踪的准确性.
- 为了证明这种方法用于识别机械故障的实用性.
主要方法:
- 设计了一个信号处理算法来检测和隔离振动数据中的VFD诱导的侧带.
- 该算法从VFD签名中提取一个伪计时器信号.
- 该方法在变速条件下测试了来自变速箱测试装置的振动数据,该装置在变速条件下有种子轴承故障.
主要成果:
- 开发的技术成功地从VFD签名中提取了一个伪计时器.
- 准确的速度配置文件得到了根平均平方误差 (RMSE) 低于2.5%.
- 实现了有效的订单跟踪,促进了轴承故障的识别.
结论:
- 振动信号中的VFD签名为估计电机转速和执行订单跟踪提供了一种可靠的方法.
- 这种方法为交流电机系统的状态监测提供了一种具有成本效益和非侵入性的工具.
- 限制包括在较高的电机滑动水平下潜在的不准确性,需要进一步研究.
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