使用最小数量的滑进行Inconel 718的可持续加工:基于人工智能的工艺建模
Muhammad Umar Farooq1, Raman Kumar2, Anamta Khan3
1School of Mechanical Engineering, University of Leeds, LS2 9JT, Leeds, UK.
Heliyon
|February 17, 2025
概括
本研究介绍了一种人工智能策略,用于预测和减少数控加工的能耗. 决策树模型准确地预测了最小量滑 (MQL) 和纳米流体-MQL系统的功耗.
科学领域:
- 制造业 工程 制造工程
- 人工智能的人工智能
- 可持续制造 可持续制造 可持续制造
背景情况:
- 工业面临着减少碳排放和能源消耗的压力.
- 数控加工的能源需求往往与生产批量大小有关.
- 对于加工能源需求的现有分析模型缺乏整合能力.
研究的目的:
- 开发和实施基于人工智能的CNC加工功率降低策略.
- 评估机器学习算法,用于预测加工过程中的功耗.
- 为可持续制造业优化能源意识的战略.
主要方法:
- 在Inconel 718材料上实施基于AI的减电策略.
- 研究四个控制参数:切割速度,料速度,切割深度和流量.
- 四种机器学习算法的比较 (K-最近邻居,高斯回归,决策树,物流回归) 用于电力消耗预测.
- 使用最小量滑 (MQL) 和纳米流体-MQL (NF-MQL) 子系统进行评估.
主要成果:
- 决策树算法在预测电力消耗 (Pc) 方面表现出最高的准确性.
- 决策树模型的最佳性能是在2.0的最大深度下实现的.
- 决策树模型的结果是Pc MQL的R平方值为0.915,Pc NF-MQL的R平方值为0.931.
结论:
- 决策树模型是CNC加工功耗的最有效预测器.
- 由人工智能驱动的策略可以显著促进制造业的能源减少.
- 节能加工工艺对于实现可持续的工业实践至关重要.
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