接电流对变极性等离子体弧接形成的影响:数值和实验分析
Ruiqing Lang1,2, Yongquan Han1,2, Yonglin Ma1,2
1Department of Materials Science and Engineering, Inner Mongolia University of Science and Technology, Baotou 014010, China.
Materials (Basel, Switzerland)
|March 13, 2025
概括
可变极性等离子弧 (VPPA) 接电流显著影响接形成. 负电极 (EN) 和正电极 (EP) 弧之间的最佳"临界电流差异"确保了稳定的钥匙孔行为和优越的接质量.
科学领域:
- 材料科学 材料科学 材料科学
- 接工程 接工程
- 等离子体物理学的物理学
背景情况:
- 接形成严重依赖于可变极性等离子弧 (VPPA) 特性和钥匙孔动态.
- 了解弧形行为和接质量之间的相互作用对于先进的制造工艺至关重要.
研究的目的:
- 为了研究接电流对VPPA接中的接形成的影响.
- 分析弧形热力输出和钥匙孔行为的冲击机制.
- 为了确定稳定的钥匙孔和改善接质量的最佳接参数.
主要方法:
- 基于磁动力学的三维过渡弧模型的开发.
- 结合交替的负电极 (EN) 和正电极 (EP) 极性弧.
- 数值分析与实验验证相结合,研究弧形特征和钥匙孔行为.
主要成果:
- EN阶段显示出更大的透力和钥匙孔挖掘,而EP阶段则导致弧分歧.
- 弧形热力随着极性变化而定期变化.
- 在EN和EP弧之间有一个"关键电流差",可以最大限度地减少热波动和钥匙孔尺寸变化 (长轴:4.5-5.2毫米,面积:78-83毫米2).
结论:
- 稳定的钥匙孔尺寸和珠形成是在特定的"临界电流差异"条件下实现的.
- 钥匙孔大小的大波动导致不稳定的化池和不良接形成.
- 优化接电流和极性对于可预测和高质量的VPPA接至关重要.
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