永久磁铁电机的机器人拆卸工作
1Department of Mechanical Engineering, School of Engineering, University of Birmingham, Edgbaston, Birmingham B15 2TT, UK.
Royal Society open science
|March 20, 2025
概括
本研究介绍了一种机器人方法,用于从电动汽车中拆卸永久磁铁电机. 优化的路径,考虑到磁力,最大限度地减少拆卸力,防止损坏,这对于电动汽车发动机再制造至关重要.
科学领域:
- 机器人和自动化 机器人和自动化
- 材料科学 材料科学 材料科学
- 电气工程 电气工程
背景情况:
- 电动汽车 (EV) 越来越普遍,导致大量的终生永久磁铁 (PM) 电机.
- 这些电机的高效再制造需要在拆卸过程中减少手工劳动.
- 微粒电机中的强磁力对自动拆卸构成重大挑战.
研究的目的:
- 探索PM电机的机器人拆卸,特别是从定位器移除旋转器.
- 开发一个优化的拆解路径,减轻磁力所带来的挑战.
- 为了防止在自动拆卸过程中对电机部件的损坏.
主要方法:
- 在PM电机内建模磁力.
- 为旋转器提取生成一个优化的拆卸路径.
- 使用机器人系统来执行优化的路径,确保旋转器的中心位置,避免对定位器的接触.
主要成果:
- 在拆卸过程中,优化的拆卸路径成功将旋转器与定位器相对中心.
- 按照优化的路径,与离心移除相比,最大拆卸力减少了49%.
- 避免转子和定子之间的接触,使最大拆解力减少了38%.
结论:
- 使用优化路径进行机器人拆卸是处理大量EV PM电机的可行解决方案.
- 磁力建模和路径优化对于安全高效的自动化电机拆卸至关重要.
- 这种方法显著减少了所涉及的力量,为可扩展的重制工艺铺平了道路.
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