基于感兴趣地区的等离子弧火焰长度检测技术的研究
Jie Li1,2, Wei Jiang1, Jian Lei1
1Electronic Information and Electrical College of Engineering, ShangLuo University, Shangluo, Shaanxi, China.
PloS one
|April 3, 2025
概括
一个新的系统使用图像处理来精确监测金属粉末生产中的等离子弧长. 这确保了用于3D打印应用的球形金属粉末制造的一致质量和安全性.
科学领域:
- 材料科学与工程 材料科学与工程
- 增材制造 增材制造 增材制造
- 过程控制 过程控制
背景情况:
- 球形金属粉末对于先进的3D打印至关重要,推动了对高质量的生产方法的需求.
- 传统的等离子旋转电极方法缺乏对等离子弧长的实时控制,影响粉末质量和安全性.
研究的目的:
- 开发一种用于实时监控和控制的新型等离子体弧度检测系统.
- 使用等离子体旋转电极方法提高球形金属粉末生产的精度和稳定性.
主要方法:
- 实现一个基于兴趣的图像处理系统的区域用于等离子电弧检测.
- 集成弧度长度校正功能,以提高精度和实时性能.
- 使用KingView实时监控检测站点.
主要成果:
- 图像处理系统在检测到的等离子电弧图像中实现了明确的边缘,清晰的亮度和最小的噪声.
- 该系统在等离子电弧长度上显示了不到1mm的检测误差,平均约为40mm.
- 检测到的弧度长度的微不足道的波动表明稳定的控制和等离子枪和金属棒之间的一致接近.
结论:
- 开发的系统在粉末生产过程中有效地确保了等离子弧和金属棒之间的恒定距离.
- 基于检测的弧度长度的伺服料机制的动态控制满足了对高质量的球形金属粉末的实际工业要求.
- 这一进步支持了增材制造行业对可靠的球形金属粉末日益增长的需求.
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