在使用三混合纳米流体和最小滑量制中分析加工性能
Javvadi Eswara Manikanta1, Masuk Abdullah2, Nitin Ambhore3
1Department of Mechanical Engineering, Shri Vishnu Engineering College for Women, Bhimavaram, 534202, India.
Scientific reports
|April 9, 2025
概括
一种新的三混合纳米流体,结合MWCNT,Al2O3和石墨烯纳米粒子,显著提高了加工性能. 这种先进的切削液在SS304钢加工中提高了16%的表面质量,并降低了76%的切削温度.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 纳米技术纳米技术
背景情况:
- 纳米粒子增强的切削液体在机械加工中提供了改善的工具寿命和表面加工.
- 现有的单型和双混合纳米流体显示出希望,但需要先进的配方.
研究的目的:
- 开发和评估用于加工应用的新型三混合纳米流体.
- 研究MWCNT,Al2O3和石墨烯纳米颗粒对加工SS304钢的作用.
主要方法:
- 使用MWCNT,Al2O3和不同度的石墨烯纳米粒子合成了一种三混合纳米流体.
- 在SS304钢上使用涂层碳化物和PVD TiAlN碳化物工具进行了加工试验.
- 用差异分析 (ANOVA) 和响应表面方法 (RSM) 来进行数据分析.
主要成果:
- 切割速度和料之间的相互作用显著影响表面粗度.
- 最少量滑 (MQL) 与三混合纳米流体相结合,提高了16%的表面质量.
- 三混合纳米流体将切割温度降低了76%.
结论:
- 开发的三混合纳米流体在提高表面质量和降低切割温度方面表现出卓越的性能.
- 这些发现表明,这种先进的切削液在机械加工行业具有很大的潜力.
- 使用人工神经网络 (ANN) 回归分析与可接受的差异验证了相关性.
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