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提高剪刀工具的可靠性:采用沉积技术的模块化方法
Daniela Maria Iovanas1, Adela-Eliza Dumitrascu2
1Department of Materials Engineering and Welding, Transilvania University of Brasov, 1 Colina Universitatii, 500036 Brasov, Romania.
Materials (Basel, Switzerland)
|April 24, 2025
概括
本研究介绍了使用沉积接制造的模块化切削工具,显著提高了工具的耐用性. 这些创新工具的寿命超过传统剪刀工具的两倍,提高了制造业的可持续性.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
- 可靠性工程可靠性工程
背景情况:
- 越来越多的人对可持续和经济高效的制造工艺的需求.
- 需要提高切割和剪切工具的耐用性和可靠性.
- 传统工具制造方法的局限性.
研究的目的:
- 介绍一种使用可互换的模块化元件制造剪刀工具的新方法.
- 进行模块化与传统制造的剪刀工具的比较可靠性分析.
- 评估模块化设计对工具寿命和性能的影响.
主要方法:
- 模块化切削工具的制造通过覆盖电极的沉积接.
- 在可靠性分析中应用韦布尔分布建模.
- 使用最小平方法 (LSM) 来确定寿命和可靠性指数.
主要成果:
- 与传统工具相比,模块化剪刀工具的平均故障时间 (MTTF) 显著增加.
- 实验结果证实模块化工具的寿命是模块化工具的两倍以上.
- 在模块化设计中表现出更好的耐磨性和机械应力.
结论:
- 新型模块化剪刀工具设计提供了卓越的耐用性和可靠性.
- 这种方法显著提高了工具的性能,并延长了操作寿命.
- 这些发现支持工业广泛采用,以优化制造业的可持续性和成本效益.
相关概念视频
Steel Fastening Techniques
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Steel sections can be joined together through various fastening techniques including riveting, bolting, and welding, each suitable for different structural requirements and conditions.
Rivets are cylindrical steel fasteners with a specially designed head. During application, rivets are heated until white-hot and then inserted through pre-drilled holes in the steel sections. A pneumatic hammer is used to shape the exposed end into a second head, securing the sections together.
Bolting is another...
Rivets are cylindrical steel fasteners with a specially designed head. During application, rivets are heated until white-hot and then inserted through pre-drilled holes in the steel sections. A pneumatic hammer is used to shape the exposed end into a second head, securing the sections together.
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Shearing stress, denoted by the Greek letter tau (τ), is stress caused by forces acting transversely on an object. These forces create internal ones within the entity in the plane where the external forces are applied. The resultant of these internal forces is the shear in the section.
The average shearing stress can be calculated by dividing the shear by the area of the cross-section.
The average shearing stress can be calculated by dividing the shear by the area of the cross-section.
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The shearing strain represents a cubic element's angular change when subjected to shearing stress. This type of stress can transform a cube into an oblique parallelepiped without influencing normal strains. The cubic element experiences a significant transformation when exposed solely to shearing stress. Its shape alters from a perfect cube into a rhomboid, clearly demonstrating the effect of shearing strain. The degree of this strain is considered positive if it reduces the angle between...
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