固化方向对单晶超合金件中斑点形成的影响
Dexin Ma1,2, Hongyuan Sun1,3, Yunxing Zhao1,3
1State Key Laboratory for Powder Metallurgy, Central South University, Changsha 410083, China.
Materials (Basel, Switzerland)
|April 24, 2025
概括
在单晶超合金件中逆转固化方向可以消除斑点. 下方固化防止了溶解物对流,与上方方法不同,确保了无缺陷的件.
科学领域:
- 材料科学 材料科学 材料科学
- 金工业是金工业的一个方面.
- 造技术 造技术 造技术
背景情况:
- 斑点是单晶超合金件中的缺陷.
- 浮力驱动的溶液对流是斑点形成的主要原因.
- 定向固化是生产高性能合金的关键过程.
研究的目的:
- 为了研究固化方向对雀斑形成的影响.
- 了解浮力在雀斑发育中的作用.
- 确定在超合金件中消除雀斑的方法.
主要方法:
- 在向上和向下方向进行定向固化实验.
- 使用超级合金CMSX-4和Ga-In合金进行实验.
- 进行现场观测以可视化流体流动.
- 应用雷利数模型来描述雀斑特征.
主要成果:
- 在CMSX-4向上的固化过程中形成了严重的斑点.
- 通过逆向向下固化的方法实现了无的件.
- 上升凝固显示出强烈的溶液对流,这是由于密度的变化.
- 下方固化的结果是一个稳定的,无流动的液体系统.
- 雷利号模型有效地描述了斑点的特征.
结论:
- 斑点形成与浮力驱动的溶液对流直接相关.
- 将固化方向倒转向下,可以抑制溶解物对流.
- 下方固化消除了单晶超合金件中的斑点.
- 这项研究提供了一种生产无缺陷超合金件的方法.
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