一个创新的研究工具磨损预测基于堆叠的稀疏自动编码器和集体学习策略
Zhaopeng He1, Tielin Shi1, Xu Chen2
1School of Mechanical Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China.
Sensors (Basel, Switzerland)
|April 26, 2025
概括
这项研究引入了一种新的深度学习模型,用于预测CNC加工中的削工具磨损. 综合模型融合了多传感器数据,提高了工具健康监测的准确性和可靠性.
科学领域:
- 制造业 工程 制造工程
- 机器学习 机器学习
- 传感器和信号处理系统
背景情况:
- 实时工具磨损预测对于计算机化数控 (CNC) 加工中有效的工具预测和健康监测至关重要.
- 当前的方法可能缺乏先进制造工艺所需的准确性和可靠性.
研究的目的:
- 开发和验证一种新的集成深度学习模型,用于准确的实时预测削工具磨损.
- 从振动和切割力信号中融合多传感器功能,以改善磨损预测.
主要方法:
- 从振动和切断力信号中提取的多传感器特征在时间,频率和波形域.
- 使用堆叠稀疏自编码器 (SSAE) 与反向传播神经网络 (BPNN) 作为主要学习者.
- 采用渐变增强决策树 (GBDT) 回归模型,在堆叠策略中将优化的超参数作为二级学习者.
主要成果:
- 与单个SSAE模型和浅层机器学习方法相比,集成的深度学习模型显著提高了预测准确性.
- 来自多个领域 (时间,频率,波形) 的特征融合增强了模型捕捉工具磨损模式的能力.
- 堆叠学习策略有效地结合了不同模型的优势,以实现可靠的工具磨损预测.
结论:
- 拟议的集成深度学习模型为CNC加工中实时工具磨损预测提供了一种卓越的方法.
- 多传感器功能融合和组合学习是实现工具健康监测高精度和可靠性的关键.
- 这种方法为提高自动化制造系统的效率和安全提供了有前途的解决方案.
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