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A Soft Tooling Process Chain for Injection Molding of a 3D Component with Micro Pillars
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使用模拟软件开发注塑成型工艺窗口,使用高冲击聚钢.

Travis O'Leary1, Rachmat Mulyana1, Jose M Castro1

  • 1Industrial and Systems Engineering, College of Engineering, Columbus Campus, The Ohio State University, Columbus, OH 43210, USA.

Polymers
|April 28, 2025
PubMed
概括
此摘要是机器生成的。

本研究介绍了一种新的方法,让工艺工程师使用模拟软件创建注塑工艺窗口. 这种方法有助于制造商实现所需的产品性能并减少缺陷.

关键词:
可控制的过程变量.注塑成型的注射成型是什么过程窗口是一个过程窗口.模拟模拟是指一个模拟模拟.

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科学领域:

  • 聚合物科学 聚合物科学
  • 制造业 工程 制造工程
  • 计算机建模 计算建模

背景情况:

  • 注塑模具模拟软件被工艺工程师使用得不够.
  • 将模拟使用扩展到制造团队需要实用方法.

研究的目的:

  • 开发一种方法来构建注塑成型工艺窗口,使用模拟软件预测.
  • 为特定的产品性能测量和缺陷定位量身定制流程窗口.

主要方法:

  • 在填充和包装阶段测试可控工艺变量的组合.
  • 使用高冲击聚烯进行实验验证.
  • 开发一种基于模拟的方法来构建过程窗口.

主要成果:

  • 经过实验验证的工艺窗口证明了成功生产零件.
  • 模拟准确地预测了实验结果的1%内的尺寸收缩.
  • 该方法允许根据制造商的需求量身定制工艺窗口.

结论:

  • 开发的方法提高了对制造集团的模拟软件的应用.
  • 模拟软件可以有信心地帮助制造业务实现可接受的零件质量.
  • 这种方法建立了对使用模拟进行实际注塑成型过程控制的信心.