洞察碎中常见的W形不均固化特征:从机制到有针对性的策略
Hao Geng1, Feifei Yang2, Shuaikang Xia1
1School of Metallurgical and Ecological Engineering, University of Science and Technology Beijing, No. 30 Xueyuan Road, Haidian District, Beijing 100083, China.
Materials (Basel, Switzerland)
|May 7, 2025
概括
连续造中的W形固化配置文件是由钢流和不均冷却引起的外侵蚀引起的. 在二级区域进行局部冷却,可以提高外的均性,减少隔离.
科学领域:
- 材料科学 材料科学 材料科学
- 金工程 金工程 金工程
- 工艺工程是过程工程.
背景情况:
- 板块连续造中的W形固化配置文件对产品质量提出了挑战.
- 不均的外厚度会导致缺陷,例如中间线分离.
研究的目的:
- 为了阐明W形固化配置文件的形成机制.
- 调查缓解策略,以实现统一的外厚度.
- 为优化连续造参数提供指导.
主要方法:
- 开发一个多物理合数值模型.
- 集成从二次冷却区测量到的喷嘴冷却数据.
- 系统地研究模具和冷却条件中的钢流模式.
主要成果:
- 由辐射喷射和再循环驱动的宽面外侵蚀是外厚度不均的主要原因.
- 增加的喷嘴侧孔浸泡深度和倾斜角度加剧了外的不均性.
- 不均的二次冷却放大了外厚度的差异,创造了子形状的几何形状.
结论:
- 在二次冷却区的宽面上局部增强冷却有效地提高了外的均性.
- 增强冷却的有效性取决于一个关键的过程窗口 (1-6部分).
- 结果提供了机械的理解和实际的策略,以尽量减少中间线隔离在连续造.
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