关于先进高强度钢的局部热形成的FEM模拟算法的研究
Tao Wang1, Di Li1, Xiao-Kun Wang1
1School of Transportation and Vehicle Engineering, Shandong University of Technology, Zibo 255000, China.
Materials (Basel, Switzerland)
|May 14, 2025
概括
像DP780这样的先进高强度钢 (AHSS) 的局部热成型可以减少缺陷. 这项研究开发了一种经过验证的模拟算法,用于预测和优化AHSS形成中的弹和断裂.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 制造过程 制造过程 制造过程
背景情况:
- 先进的高强度钢 (AHSS) 在成型操作中表现出重大挑战,包括断裂和反弹.
- 传统的成型方法很难在双相钢DP780.0等材料中减轻这些缺陷.
- 局部热成型提供了有针对性的加热方法,以提高可成型性.
研究的目的:
- 开发和验证DP780.0局部热形成的模拟算法.
- 准确预测当地的热形成过程中的断裂和弹现象.
- 用灵敏度和响应表面方法分析过程参数对弹的影响.
主要方法:
- 通过单轴拉伸试验在高温下实验确定DP780的机械性能.
- 基于温度依赖的构成模型和热传递分析的Abaqus VUMAT/UMAT子程序的开发.
- 模拟算法的验证,使用U型组件曲-拉伸测试中的实验数据.
主要成果:
- 开发的算法准确地预测了U形组件的局部热形成行为.
- 灵敏度分析揭示了工艺参数对回弹的影响.
- 响应表面方法量化评估了加热温度和区域对弹背的影响.
结论:
- 经过验证的模拟算法为预测和优化AHSS的局部热形成提供了可靠的工具.
- 了解过程参数的影响对于最大限度地减少反弹和防止断裂至关重要.
- 当地热成型技术显示出AHSS制造中缺陷减少的希望.
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