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通过人工智能增强的数字双胞胎系统优化旋转摩擦接参数
Piotr Lacki1, Janina Adamus1, Kuba Lachs2
1Faculty of Civil Engineering, Częstochowa University of Technology, J.H. Dąbrowskiego 69 Str., 42-201 Częstochowa, Poland.
Materials (Basel, Switzerland)
|May 14, 2025
概括
这项研究使用人工神经网络来创建用于旋转摩擦接的数字双胞胎,准确预测和接头的温度. 这个由人工智能驱动的系统实时优化接参数,以提高质量和效率.
科学领域:
- 材料科学与工程 材料科学与工程
- 计算工程 计算工程 计算工程
- 人工智能在制造业中的应用
背景情况:
- 旋转摩擦接 (RFW) 对于连接不同材料至关重要,但精确的温度控制对于接完整性至关重要.
- 在Ti等级2/AA 5005接头的RFW期间预测和控制峰值温度是具有挑战性的.
- 现有的方法缺乏实时自适应控制来优化RFW参数.
研究的目的:
- 开发使用人工神经网络 (ANN) 的旋转摩擦接 (RFW) 过程的数字双胞胎 (DT).
- 为了准确预测不同Ti 2级/AA 5005接头接期间的峰值温度.
- 为了实现RFW参数的实时优化和自适应控制,以提高关节质量.
主要方法:
- 在ADINA中基于有限元素方法 (FEM) 模拟开发ANN模型来预测峰值温度.
- 将基因算法 (GA) 与DT集成,以优化RFW过程参数.
- 实时 (小于0.1秒) 适应性控制诸如旋转速度,轴向力和摩擦时间等参数.
主要成果:
- 对Ti 2级/AA 5005接头的20-640°C范围内的高峰温度的准确预测.
- 通过使用人工智能增强的DT系统,成功调整关键过程参数.
- 实时优化的演示,从而提高了关节质量,并将缺陷降到最低.
结论:
- 开发的AI增强数字双胞胎为分析和优化RFW参数提供了有效的工具.
- 实时自适应控制显著提高了RFW中的接质量,缺陷减少和工艺效率.
- 这种方法为不同材料的连接提供了先进的智能制造工艺的途径.
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