在挤出陶带的过程中分析成型工具的磨损,使用选择的研究方法来评估运行耐用性
Marek Hawryluk1, Jan Marzec1, Tadeusz Leśniewski1
1Department of Metal Forming, Welding and Metrology, Wroclaw University of Science and Technology, Wybrzeże Wyspiańskiego 27, 50-370 Wroclaw, Poland.
Materials (Basel, Switzerland)
|May 14, 2025
概括
这项研究分析了陶屋顶挤出中的工具磨损,发现NC11LV钢在1020°C硬化并在200°C炼提供了优越的耐用性,与磨砂陶质量组件相抗衡.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 陶工程 陶工程
背景情况:
- 工具磨损是陶屋顶通过粘土基带挤出生产的一个重大挑战.
- 陶质量中的磨砂硬分数,包括石英,石和石榴石,加速工具降解.
研究的目的:
- 综合分析陶屋顶成型中使用的工具的运行性能和磨损机制.
- 确定最佳的热处理和材料变体,以提高挤出过程中的工具寿命.
主要方法:
- 在操作条件下对工具磨损的实验分析和干燥磨损测试.
- 材料特性,以识别陶质中的磨料组件.
- 使用无网状光滑粒子水力学 (SPH) 方法进行数值建模.
主要成果:
- 像挤出压力和流速这样的关键过程参数极大地影响了工具的耐用性和磨损.
- 经过1020°C硬化和200°C炼的NC11LV钢显示出最高的耐磨性.
- 化进一步提高了工具的使用寿命,而Hardox 600钢的不当接技术导致过度磨损.
结论:
- 优化NC11LV钢的热处理显著提高了陶挤出中的工具寿命.
- 了解陶质部件的磨砂性质对于材料选择和工具设计至关重要.
- 平滑粒子水力学 (SPH) 建模是分析复杂的挤出过程和预测工具行为的有效工具.
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