基于模拟模型的单晶光伏模块组装线路的优化
Yuxiang Liu1, Xinzhong Xia2, Jingyang Zhang1
1College of Materials Science and Engineering, Beijing University of Technology, Beijing, China.
PloS one
|June 11, 2025
概括
模拟建模增强了单晶光伏模块组装线. 这种方法可以将每日生产量提高6%以上,并将生产线平衡提高5%,从而降低成本和浪费.
科学领域:
- 制造业 工程 制造工程
- 可持续能源系统 可持续能源系统
- 工业模拟 工业模拟
背景情况:
- 光伏模块组装线面临效率和成本效益方面的挑战.
- 优化生产流程对于满足太阳能行业日益增长的需求至关重要.
研究的目的:
- 系统地提高单晶光伏模块组装线的效率.
- 开发和应用先进的模拟建模,以识别和解决生产瓶.
主要方法:
- 创建装配线的高保真性虚拟模型,包括布局,工作流程和设备.
- 严格模拟关键组装阶段:串接,堆叠,层层,框架和测试.
- 分析工作流动动态和资源利用情况,提出有针对性的优化方案.
主要成果:
- 实施模拟驱动优化导致每日生产输出增加了>6%.
- 在生产线平衡率上实现了5%的改善.
- 观察到制造成本和置时间的显著降低,同时保持了产品质量.
结论:
- 模拟建模提供了一个可扩展的框架,用于提高生产率和减少光伏制造中的浪费.
- 该方法为制造商提供可操作的见解,以优化布局,资源分配和适应市场需求.
- 基于模拟的策略对于具有成本效益,高效率的生产和在光伏行业推进可持续制造至关重要.
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