剪切占主导地位的变形,在折叠剪切中曲的嘴巴
Rishabh Arora1, Omer Music2, Julian M Allwood1
1Department of Engineering, University of Cambridge, Trumpington Street, Cambridge, CB2 1PZ UK.
概括
折叠剪裁过程减少了汽车材料浪费. 通过负高斯曲率优化口几何,可以最大限度地减少厚度变化,提高工艺的稳定性和减少浪费.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
背景情况:
- 汽车制造业的深度绘图产生了大量的材料浪费 (高达45%).
- 折叠剪裁工艺为在平面内剪裁提供了一个解决方案,厚度变化最小.
研究的目的:
- 为了研究口几何曲线对折叠剪裁的厚度分布的影响.
- 开发用于预测厚度变化的分析模型和优化设计图.
主要方法:
- 使用物理和数值模拟来分析折叠剪裁过程.
- 开发了一个分析模型,以根据子几何学预测厚度分布.
主要成果:
- 采用负高斯曲率的口设计,最大厚度降低了65%.
- 与实验结果相比,分析模型的准确度在12.5%的偏差范围内.
结论:
- 优化孔几何形状,特别是使用负高斯曲率,显著提高了折叠剪裁过程.
- 开发的分析模型和设计图允许高效的优化,以实现最小的厚度变化和提高过程稳定性.
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