在使用重复性分析进行料磨 (CFG) 过程中检测固体碳酸切割工具的缺陷
Marcin Sałata1, Robert Babiarz1, Krzysztof Kęcik2
1Department of Manufacturing Techniques and Automation, Faculty of Mechanical Engineering and Aeronautics, Rzeszow University of Technology, 12 Al. Powstancow Warszawy Street, 35-959 Rzeszow, Poland.
Materials (Basel, Switzerland)
|June 27, 2025
概括
本研究引入了用于检测固体碳化物削工具中的微裂纹的复发性分析. 复发量化分析 (RQA) 证明在制造过程中识别关键缺陷时比统计方法更敏感.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程优化 制造过程优化
- 非破坏性测试 不破坏性测试
背景情况:
- 缺陷检测对于确保固体碳化物削工具的质量和性能至关重要.
- 笛子表面的微裂可以显著损害工具的完整性和寿命.
- 现有的检测方法可能缺乏识别早期或小缺陷的灵敏度.
研究的目的:
- 调查复发分析在制造固体碳化物削工具期间检测微裂纹的有效性.
- 将复发量化分析 (RQA) 的灵敏度与用于缺陷检测的传统统计方法进行比较.
- 为了将切割力信号的动态波动与微裂纹形成相关联.
主要方法:
- 使用爬行料笛磨技术制造的磨床工具.
- 使用复发分析和传统统计方法记录和分析切断力信号.
- 使用复发图和RQA进行详细的调查,采用移动窗口方法.
主要成果:
- 确定了四个不同的切断力幅度跳跃,与微裂纹形成直接相关.
- 复发指标 (RR,DET,LMAX) 显示出显著的偏差,在微裂检测中证明有效.
- RQA表现出卓越的灵敏度,检测出传统统计分析无法检测到的较小缺陷.
结论:
- 重复性分析,特别是RQA,提供了一种高度敏感的方法,用于在削工具制造中实时检测缺陷.
- 这种技术可以比传统的统计方法更早,更可靠地识别微裂.
- 这些发现有助于改善固体碳化物工具生产中的质量控制和工艺监测.
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