关于在加工TC18合金长轴过程中的残余应力和变形控制的实验研究
Xiangyou Xue1,2, Dongyan Shi1, Liang Zhao2
1College of Mechanical and Electrical Engineering, Harbin Engineering University, Harbin 150001, China.
Materials (Basel, Switzerland)
|June 27, 2025
概括
在TC18合金精细轴的残余应力显著影响精密加工. 最佳的和热处理策略将变形最小化,确保关键部件的尺寸稳定性.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 金工业是金工业的一个方面.
背景情况:
- 合金中的残余应力,特别是TC18,会影响精密加工零件的尺寸精度.
- 低刚度,高精度元件非常容易受到加工引起的应力和变形.
研究的目的:
- 研究TC18合金薄型轴中残余应力和变形的分布和演变.
- 分析转参数和热处理对工件变形的影响.
- 为维度稳定性提出最佳的加工和热处理策略.
主要方法:
- 制造TC18合金成型件. 合金成型件的制造.
- 进行各种参数 (料速率,切割速度,深度) 的转实验.
- 在受控条件下进行热处理 (制) 并分析剩余应力减小和变形.
主要成果:
- 确定了最佳转向参数:每分钟640-800转的切割速度,0.05-0.1毫米/分钟的料速度,0.1毫米的切割深度,10%的额定推力.
- 通过在640-680°C进行1-3小时的热处理,实现有效的残留应力消除.
- 在热处理过程中垂直固定放置,与自由放置相比,可减少约50%的变形.
结论:
- 建议在合金轴中进行中心间转向,以控制薄型合金轴的变形.
- 特定的转参数和热处理条件 (温度,时间,位置) 对于最小化变形至关重要.
- 该研究为优化加工和热处理提供了一个框架,以提高合金组件的尺寸稳定性.
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