打印参数对增材制造的ABS梁的动态特性的影响:一种实验性模态分析和响应表面方法
Hilal Doğanay Kati1,2, Feiyang He1, Muhammad Khan1
1Centre for Life-Cycle Engineering and Management, Faculty of Engineering and Applied Sciences, Cranfield University, Bedford MK43 0AL, UK.
Polymers
|June 27, 2025
概括
这项研究探讨了3D打印参数如何影响烯二乙烯 (ABS) 束的振动. 内部结构显著影响自然频率和阻尼比率,为振动敏感设计提供了洞察力.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 增材制造 增材制造 增材制造
背景情况:
- 对3D打印零件内部结构如何影响动态特征的理解有限.
- 需要弥合融沉积建模 (FDM) 组件的静态机械行为和振动响应之间的差距.
研究的目的:
- 研究3D打印的ABS悬臂梁的动态特性.
- 检查FDM过程参数 (填充模式,密度,喷嘴尺寸,线角度) 对自然频率,模式形状和缓比率的影响.
- 开发模态行为预测模型.
主要方法:
- 实验模式分析 (EMA) 使用撞击测试来获得频率响应函数 (FRF).
- 峰值采集 (半功率) 方法用于减噪特征提取.
- 响应表面方法 (RSM) 用于模拟参数效应和开发预测方程.
主要成果:
- 内部结构和多孔性显著影响自然频率和阻尼比率.
- 状腺和立方填充模式增强了刚性和共振频率.
- 低灌装密度和三角形图案可以提高阻尼能力.
- RSM模型准确地预测了高R2值 (高达0.98) 的模态行为.
结论:
- FDM过程参数对ABS组件的动态性能产生了重大影响.
- 开发的数学模型为设计航空航天,汽车和电子产品中对振动敏感元件提供了宝贵的工具.
- 了解内部结构-振动关系是优化3D打印部件特定应用的关键.
相关概念视频
Design of Prismatic Beams for Bending
379
The design of prismatic beams, structural elements with a uniform cross-section, focuses on ensuring safety and structural integrity under load. The design process begins by determining the allowable stress, either from material properties tables, or by dividing the material's ultimate strength by a safety factor. This safety factor is essential for accommodating uncertainties, and varies depending on the material—timber, steel, or concrete—with each having unique strength and...
379
Prismatic Beams: Problem Solving
208
In the design of a supported timber beam subjected to a distributed load, both the beam's physical dimensions and the timber's characteristics, such as its grade and species, are critical. These factors determine the allowable stress values, which are crucial for calculating the necessary beam depth to ensure structural integrity and safety.
The design begins with analyzing the beam as a free body to identify moments and force balances, thereby determining support reactions. Next, the...
The design begins with analyzing the beam as a free body to identify moments and force balances, thereby determining support reactions. Next, the...
208
Distribution of Stresses in a Narrow Rectangular Beam
245
In studying beam stress distribution, examining an elemental section is essential. To determine the average shearing stress on this face, the calculated shear is divided by the surface area. Importantly, shearing stresses on the beam's transverse and horizontal planes mirror each other, indicating a consistent stress distribution along the upper region of the beam. Notably, shearing stresses are absent at the beam's upper and lower surfaces due to the absence of applied forces in these...
245
Principal Stresses in a Beam
427
In prismatic beams subject to arbitrary transverse loading, It is essential to analyze the interaction between shear forces and bending moments in order to understand stress distribution and ensure structural integrity. The highest normal or bending stress occurs at the outer fibers of the beam, decreasing linearly to zero at the neutral axis. In contrast, shear stress peaks at the neutral axis and diminishes toward the outer surfaces.
Analyzing principal stresses is crucial, especially in...
Analyzing principal stresses is crucial, especially in...
427
Dynamic Modulus of Elasticity of Concrete
556
The dynamic modulus of elasticity assesses how a concrete structure deforms under impact or dynamic loads. It is typically higher than the static modulus of elasticity, measured under slow, steady loading conditions.
The sonic test is a common method to determine the dynamic modulus. In this test, a concrete beam, sized either 6 x 6 x 30 inches or 4 x 4 x 20 inches, is clamped at its center. Vibrations are initiated at one end of the beam by an electromagnetic exciter unit powered by...
The sonic test is a common method to determine the dynamic modulus. In this test, a concrete beam, sized either 6 x 6 x 30 inches or 4 x 4 x 20 inches, is clamped at its center. Vibrations are initiated at one end of the beam by an electromagnetic exciter unit powered by...
556
Plastic Deformations
190
Plastic deformation represents a fundamental concept in materials science, which explains the irreversible change in the shape of a material when it experiences stress beyond its elastic capability. This phenomenon is important in structural engineering, especially in designing and analyzing cantilever beams—structures that are securely fixed at one end and bear loads at the opposite end. When these beams are subjected to loads within their elastic range, they will return to their...
190


