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基于维纳工艺的动态可靠性建模和小模块轮磨损的分析
Yuantao Sun1, Yingcheng Li2, Caohang Gu2
1School of Mechanical Engineering, Tongji University, No. 4800 Caoan Road, Shanghai, 201804, China. sun1979@sina.com.
Scientific reports
|July 8, 2025
概括
本研究介绍了使用维纳工艺预测磨损和剩余寿命的小模块轮的动态可靠性模型. 该模型考虑了安装错误和精度等级,提高了轮设计和使用寿命.
科学领域:
- 机械工程 机械工程
- 可靠性工程可靠性工程
背景情况:
- 轮磨损是小模块轮的主要故障模式.
- 安装错误,公差等级和空隙为轮磨损带来了随机性和时间变化的特征.
- 现有的模型面临着解决不同精度等级要求的挑战.
研究的目的:
- 根据维纳工艺,为小型模块轮开发动态可靠性模型.
- 通过分析可靠性变化来预测小模块轮的剩余寿命.
- 为了优化设计参数,考虑不同的精度等级.
主要方法:
- 数字模拟以确认轮磨损符合维纳工艺的漂移系数.
- 回归建模用于分析牙形状上的磨损分布.
- 将维纳过程模型与福克-普朗克-科尔莫戈罗夫 (FPK) 方程集成,以建立一个动态可靠性模型.
- 计算各种精度等级的动态可靠性和剩余寿命.
主要成果:
- 小模块轮的磨损过程经过验证,以遵循维纳过程.
- 通过使用FPK方程,成功建立了轮磨损的动态可靠性模型.
- 对于不同的精度等级计算了可靠性规则和剩余寿命,证明了该模型的适用性.
结论:
- 拟议的动态可靠性模型有效地预测了小模块轮的磨损和剩余寿命.
- 该模型为优化不同精度度的轮设计和选择提供了一个框架.
- 这种方法提高了小型模块轮的可靠性和使用寿命.
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