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基于90度撞击测试的合金汽车车轮的轮结构的形状优化
Guangdong Zhang1, Shike Tao2, Yangyang Zhou3
1School of Mechanical Engineering, Yancheng Institute of Technology, Yancheng, 224051, Jiangsu, China. gdzhang@ycit.edu.cn.
Scientific reports
|July 9, 2025
概括
这项研究优化了汽车轮的安全性和轻量化,使用2D有限元模型和撞击测试. 新的设计减少了内轮变形和质量,提高了车辆的性能和开发效率.
科学领域:
- 机械工程 机械工程
- 汽车工程 汽车工程
- 计算力学 计算力学 计算力学
背景情况:
- 汽车轮圈面临着相当大的辐射曲负荷,需要在厚度和结构完整性之间保持平衡,以确保安全.
- 优化轮设计对于提高车辆安全性和实现轻量化目标至关重要.
- 传统的基于3D模拟的优化对于产品开发来说是计算密集型的.
研究的目的:
- 开发和验证汽车轮圈的创新形状优化方法.
- 通过使用简化的2D模型来解决传统3D优化方法的计算效率低下问题.
- 为了提高结构性能和减少汽车车轮圈的质量.
主要方法:
- 使用90度轮撞击测试方法进行验证.
- 制定了一个简化的二维有限元模型,以利用轮几何的旋转对称性.
- 采用实验设计技术来识别影响度的关键因素及其相互作用.
主要成果:
- 在90度撞击条件下,实现了0.51毫米的内轮边缘变形减小.
- 成功减少了59g的轮质量.
- 通过以分析见解为指导的形状优化开发了一种工程轮配置.
结论:
- 精简的2D优化方法显著提高了汽车轮圈的开发效率.
- 优化的轮设计实现了增强结构性能和轻量化的双重目标.
- 该方法为工程师提供了对对轮强度特征的参数影响的关键见解.
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