AZ31 合金 滚动成型 弹预测 考虑到无异型和不对称性质
Yu Yan1, Hanzhong Xu2, Haibo Wang1
1School of Mechanical and Materials Engineering, North China University of Technology, Beijing 100144, China.
Materials (Basel, Switzerland)
|July 12, 2025
概括
精确建模合金形成需要考虑异构和不对称性. 考虑到这些特性,Verma产量标准显著改善了与传统方法相比,对合金成型工艺的预测.
科学领域:
- 材料科学与工程 材料科学与工程
- 机械工程 机械工程
- 计算力学 计算力学 计算力学
背景情况:
- 合金对于轻质结构设计至关重要,但由于其固有的异构和张力压缩不对称性,它们的成型具有挑战性.
- 使用von Mises或Hill48产量标准的传统有限元素方法 (FEM) 模型往往无法准确预测合金的成形行为,因为它们忽视了这些材料的复杂性.
研究的目的:
- 开发和验证一个精确的FEM模型来模拟合金的成型过程.
- 调查异构和不对称材料特性对形成预测的准确性的影响.
主要方法:
- 在三种材料方向进行单轴和双轴拉伸试验,以及压力试验,以表征异轴和不对称的特性.
- 基于实验数据,获得了Hill48和Verma产量标准的参数.
- 开发了一个用户子程序 (VUMAT) 用于FEM模拟,并结合了这些产量标准,并对AZ31合金的实验滚塑验证了模型.
主要成果:
- 与·米塞斯和Hill48的标准相比,Verma的收益率标准,考虑到异构和不对称性,在预测滚动成形和弹方面表现出更高的准确性.
- 忽视异构和不对称性的FEM模型为合金板的滚形提供了不太准确的预测.
结论:
- 维玛产量标准为模拟合金中曲主导的成型过程提供了更可靠的方法.
- 精确建模合金形成需要包括异构和不对称的材料特性可靠的预测.
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