数字研究垂直轴行星混合机叶片的磨损特征
Shoubo Jiang1, Hongwei Zhang1, Qingliang Zeng1
1College of Mechanical and Electronic Engineering, Shandong University of Science and Technology, Qingdao 266590, China.
Materials (Basel, Switzerland)
|July 12, 2025
概括
数字模拟显示,混合机叶片的磨损主要是冲击时的磨损. 增加的混合速度和聚合物比率加剧了磨损,而叶片角和球形聚合物减少了磨损,有助于混合器的寿命.
科学领域:
- 材料科学 材料科学 材料科学
- 机械工程 机械工程
- 部落学 (tribology) 是一个学科.
背景情况:
- 垂直轴行星混合机叶片的磨损故障严重影响混凝土质量和生产.
- 混合机叶片磨损特征的实验性确定是耗时和劳动密集的.
研究的目的:
- 在复杂的工作条件下对混合机叶片的磨损特征进行数值分析.
- 调查各种因素对混合机叶片磨损模式和速度的影响.
主要方法:
- 使用Hertz-Mindlin与JKR凝聚性接触模型的数值模拟.
- 应用Archard磨损模型,根据模拟的接触力和能量量化磨损.
主要成果:
- 刀片磨损的特点是磨损和冲击的磨损,接触力主导正常力.
- 磨损最严重的是刀片的外侧中间和下边缘区域.
- 磨损率随着混合速度 (24.14%每5rpm) 和石料比率 (5.95%每10%) 的增加而增加,但随着刀片角度 (-2.9%每5°) 的下降.
- 圆形聚合物比球形聚合物更容易磨损.
结论:
- 确定了影响混合机叶片磨损的关键因素,包括速度,角度,聚合物类型和比率.
- 提供了对混合机叶片磨损机制的理论和数值见解.
- 通过优化设计和操作,为提高混合机叶片使用寿命提供了基础.
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