在使用Kohonen自组织地图的条形绘图测试中基于表面拓的摩擦系数的分类
Krzysztof Szwajka1, Tomasz Trzepieciński2, Marek Szewczyk1
1Department of Integrated Design and Tribology Systems, Faculty of Mechanics and Technology, Rzeszów University of Technology, ul. Kwiatkowskiego 4, 37-450 Stalowa Wola, Poland.
Materials (Basel, Switzerland)
|July 12, 2025
概括
本研究引入了一种人工智能方法,使用表面粗度数据对金属板成型中的摩擦系数 (CoF) 进行分类. 无监督方法实现了98%的准确性,提高了质量并减少了缺陷.
科学领域:
- 材料科学与工程 材料科学与工程
- 人工智能和机器学习
背景情况:
- 精确的摩擦系数 (CoF) 监测对于产品质量和工艺效率至关重要.
- 传统的Cof监测方法难以识别对摩擦变化敏感的力信号特征.
- 在SMF期间的CoF变化受到不断变化的接触条件,表面地形,接触负荷和材料行为的影响.
研究的目的:
- 开发一种新的方法,用于在条纹拉动试验中对DP780钢板中的CoF进行分类.
- 应用无监督的人工智能 (AI) 技术来处理 CoF 分类的不平衡数据.
- 通过分析摩擦参数和金属板表面粗度来识别摩擦过程中的干扰.
主要方法:
- 利用无监督的人工智能,特别是Kohonen自组织地图 (SOM),用于CoF分类.
- 收集了表面地形学参数,包括Sq粗度参数和摩擦测试参数.
- 在不同的滑条件,接触压力和滑动速度下进行了带拉动试验.
主要成果:
- 在摩擦系数 (CoF) 中达到高达98%的高分类精度.
- 证明了使用SOM用于对不平衡数据的CoF进行分类的有效性.
- 展示了只使用Sq表面粗度参数和选择的摩擦试验参数,CoF分类是可行的.
结论:
- 提出的无监督人工智能方法有效地将CoF分类为板材成型工艺中的CoF.
- 表面地形学参数,特别是Sq,结合摩擦试验数据,是CoF分类的可靠指标.
- 这种方法为SMF中的摩擦监测和控制提供了一个有希望的解决方案,从而提高了产品质量和流程优化.
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