通过蒸发结晶,同时从制药结晶中恢复有机溶剂和诱导核化废水
Shaoqin Yin1, Yuchao Niu1, Shaofu Du1
1State Key Laboratory of Fine Chemicals, Frontiers Science Center for Smart Materials, School of Chemical Engineering, Dalian University of Technology, Dalian, Liaoning 116024, China.
Journal of hazardous materials
|July 18, 2025
概括
透气结晶 (PVCr) 为从废水中回收有价值的活性药物成分 (API) 和有机溶剂提供了一种新的方法. 这一过程提高了资源回收,并将运营成本降低了60%以上.
科学领域:
- 化学工程是化学工程的重要组成部分.
- 材料科学 材料科学 材料科学
- 环境科学 环境科学
背景情况:
- 制药结晶废水含有有价值的活性制药成分 (API) 和有机抗溶剂.
- 目前的处理方法侧重于处置,资源回收潜力有限.
研究的目的:
- 开发一种通过蒸发结晶 (PVCr) 工艺,同时进行有机溶剂回收和活性药物成分 (API) 结晶.
- 设计一种功能性膜,以促进高效的核和晶体生长.
主要方法:
- 用于蒸发的新型水友膜的制造.
- 在废水处理中实施蒸发结晶 (PVCr).
- 过程模拟用于评估成本和环境影响.
主要成果:
- 发达的膜促进了高局部超和,减少了核化能量障碍.
- 在30°C达到94%的高质量,非聚合的API晶体产量 (1.42μm).
- 回收的高纯度乙醇和水流适合重复使用.
- PVCr将运营成本降低了60.7%,并提高了环境性能.
结论:
- 具有定制功能膜的PVCr是处理多组分有机废水的一个有前途的技术.
- 该过程使API和溶剂的有效资源回收成为可能.
- 这种方法比传统的分离技术提供了显著的经济和环境优势.
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