具有不对称牙的曲线圆柱形轮的设计和网格特性
1School of Intelligent Manufacturing, Panzhihua University, Panzhihua, Sichuan, China. zhangxuegang@pzhu.edu.cn.
Scientific reports
|July 19, 2025
概括
研究不对称的曲线圆柱形轮揭示了纵向不对称性会增加应力和推力. 较小的压力角度显著降低了应力和传输误差,提高了轮性能.
科学领域:
- 机械工程 机械工程
- 部落学 (tribology) 是一个学科.
- 材料科学 材料科学 材料科学
背景情况:
- 目前对曲线圆柱形轮的研究主要研究对称牙.
- 对于这些轮中不对称的牙设计存在有限的调查.
研究的目的:
- 分析具有不对称牙的曲线圆柱形轮的网格性能.
- 评估不对称的牙设计对应力,传输误差和负载分布的影响.
主要方法:
- 开发了两种类型的不对称的曲线圆柱形轮,使用不同的切割器生成方法.
- 使用包裹理论,为轮牙表面推导了数学模型.
- 建立了用于应力分析的准静态有限元模型.
主要成果:
- 纵向不对称 (10毫米系数) 增加了根曲应力21.5%,轴向推力为2.23N.
- 将压力角度从25°降低到15°,根曲应力降低了35%,传输误差波动降低了52%.
- 较小的接触模式减少了推力和提高了性能;较大的模式增加了边缘接触压力和传输误差幅度.
结论:
- 由于应力和推力增加,应避免沿线不对称的曲线轮.
- 建议使用较小压力角度的轮,以实现更顺的操作和更高的性能.
- 优化接触模式对于最小化推力和提高整体轮效率至关重要.
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