多模式缺陷分析和虚拟加工的应用,用于固体制造的结构
Vladislav Yakubov1, Halsey Ostergaard1,2, Shishira Bhagavath3,4
1School of Civil Engineering, The University of Sydney, Sydney, NSW Australia.
添加摩擦沉积 (AFSD) 的Al6061合金显示高密度,但发展道缺陷和亲吻债券,特别是在边缘. 后处理可以减轻这些缺陷,以提高机械性能.
科学领域:
- 材料科学 材料科学 材料科学
- 制造业 工程 制造工程
- 金工业是金工业的一个方面.
背景情况:
- 添加摩擦沉积 (AFSD) 是一种固态添加剂制造技术,具有造性质.
- 过程中断对AFSD部件缺陷形成的影响尚不清楚.
研究的目的:
- 为了研究由AFSD制造的Al6061合金的缺陷形成和机械性能.
- 了解在中断的AFSD期间的微观结构发展和材料流.
主要方法:
- 使用AFSD与沉积中断制造Al6061结构的制造.
- 使用光学显微镜,电子显微镜,X射线计算机断层扫描,电子反射散射衍射和维克尔硬度测试进行表征.
- 虚拟加工用于缺陷分析和后处理模拟.
主要成果:
- 达到>99%的相对密度,中心缺陷最小,但在接口和边缘观察到道缺陷和接吻键.
- 确定了具有细粒 (1-5微米) 的局部剪切带和与颗粒大小差异相关的接吻键.
- 维克尔硬度因沉积高度而异,虚拟加工表明缺陷可移除.
结论:
- 带有中断的Al6061的AFSD产生了密集的部件,但需要注意接口和边缘缺陷.
- 微结构分析揭示了局部剪切和颗粒大小对粘合的影响.
- 后处理策略可以提高AFSD组件的机械完整性.
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