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基于机器学习的模型来预测·米塞斯应力和芯片减少系数,这些系数是在EN36C钢的干过程中开发的
Vishal Mishra1, Nikhil Bharat1, Kalyan Chakraborty2
1Centre for Additive Manufacturing, Chennai Institute of Technology, Chennai, Tamil Nadu, India.
Science progress
|July 22, 2025
概括
优化EN36C钢的干包括调整切割速度,料率和切割深度. 高切割速度和低料率促进了连续的芯片,减少了压力和提高了表面质量.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 机械工程 机械工程
背景情况:
- 由于其硬度和性,钢硬化钢 (EN36C) 存在加工方面的挑战.
- 了解芯片形成和应力分布对于高效的加工至关重要.
- 由于环境和成本的好处,偏好干,但需要仔细的参数控制.
研究的目的:
- 为了确定在EN36C钢的干过程中芯片减小系数 (CRC) 和·米塞斯应力 (VMS).
- 分析加工参数 (切割速度,料速度,切割深度) 对CRC和VMS的影响.
- 优化加工参数,以提高表面质量和减少工具磨损.
主要方法:
- 干参数的实验分析.
- 应用差异分析 (ANOVA) 来识别重要因素.
- 开发人工神经网络 (ANN) 用于预测建模.
- 扫描电子显微镜 (SEM) 用于芯片形态分析.
主要成果:
- 切割速度是影响CRC和VMS的最重要因素.
- 一个ANN模型实现了高相关系数 (0.97),表明准确的预测.
- 最佳参数 (100 m/min切割速度,0.63 mm/rev料速度,1.0 mm切割深度) 产生了连续芯片.
- 低于最佳的参数导致了脆脆的芯片和增加的压力.
结论:
- 加工参数选择对芯片形态,应力水平和表面质量产生重大影响.
- 优化EN36C钢的干提高了材料去除效率,并降低了操作压力.
- 该研究提供了一个框架,用于优化要求高的材料应用中的加工过程.
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