将锁定板系统集成到增材制造植入物的可行性:三维打印和机械加工的锁定孔线程的机械比较
Kyu-Won Kang1, Sunyoung Kim2, Byung-Jae Kang1,3
1Department of Veterinary Clinical Sciences, College of Veterinary Medicine and Research Institute for Veterinary Science, Seoul National University, Seoul, South Korea.
概括
直接3D打印的锁板在0度和适当的扭矩下打印时,与加工版本相比,具有可比的机械性能. 最佳的构造方向和可控的螺丝插入扭矩对于3D打印的骨科植入物至关重要.
科学领域:
- 生物材料工程 生物材料工程
- 整形外科植入物 整形外科植入物
- 添加剂制造 添加剂制造 添加剂制造
背景情况:
- 三维 (3D) 打印可以为骨科植入物提供定制.
- 评估3D打印锁板系统的机械完整性对于临床应用至关重要.
- 直接3D打印的锁板孔需要与传统的加工对应器进行比较.
研究的目的:
- 为了评估直接3D打印的锁板孔的机械性能.
- 为了比较3D打印的Ti6Al4V锁板与商用可变角锁系统 (ARIX).
- 为了研究构造方向和螺丝插入扭矩对机械强度的影响.
主要方法:
- 机械测试90个3D打印的3.5毫米Ti6Al4V锁板在三个构建方向 (0,45,90度).
- 在不同的螺丝插入扭矩 (0.6,1.1,2.0Nm) 和角度 (0.15度) 下进行扭矩限制测试.
- 锁定螺丝板结构的推出测试,以评估承载能力.
主要成果:
- 所有3D打印的标本都在2.0Nm时因线程变形而失败,与ARIX系统不同.
- 0度的构造方向产生了最高的推出强度,与ARIX板相比.
- 更高的插入扭矩 (1.1Nm) 提高了推出强度;低扭矩的角度螺丝显著减少了它.
结论:
- 直接3D打印的锁板可以在特定条件下实现与加工板相比的机械性能.
- 最佳的构造方向 (0度) 和受控的插入扭矩对于最大限度地提高3D打印锁板的机械完整性至关重要.
- 进一步的研究应该专注于优化3D打印参数,以提高骨科植入物性能.
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