在用桶切割机加工球形表面时,评估切削力和粗度
Martin Reznicek1, Cyril Horava1, Martin Ovsik1
1Faculty of Technology, Tomas Bata University in Zlin, Vavreckova 5669, 760 01 Zlin, Czech Republic.
Materials (Basel, Switzerland)
|August 14, 2025
概括
较小的桶型工具和内部几何形状减少了切削力,并提高了球形加工中的表面质量. 这项研究强调了工具半径和加工参数对力负荷和表面粗度的影响.
科学领域:
- 制造业 工程 制造工程
- 材料科学 材料科学 材料科学
背景情况:
- 桶式工具对于自由形状表面的高精度加工至关重要.
- 在球形几何形状上的性能,在接触不同的地方,是研究不足的.
- 工具几何学和工艺参数对表面质量和切削力的影响需要探索.
研究的目的:
- 为了评估刀半径和加工参数对切削力和表面粗度的影响.
- 为了比较内部和外部的球形表面加工.
- 在特定的切割条件下确定力负荷和表面质量.
主要方法:
- 结构钢的加工试验 1.1191 使用5轴CNC.
- 使用85毫米和250毫米半径的桶刀.
- 每颗牙的料和切割的辐射深度各不相同;测量力和Rz表面粗度.
主要成果:
- 较大的曲率 (250毫米) 工具产生的切削力高达较小工具的两倍.
- 外表面的表面粗度 (Rz) 比内部表面高.
- 切割的半径深度受线性影响力;料速率的影响有限.
结论:
- 较小半径的桶工具是最好的,以尽量减少切削力.
- 内部球形几何体能产生更好的表面质量.
- 优化工具几何和加工参数是高效球形加工的关键.
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