关于在线追踪方法的研究,用于连续造板块的纵向表面裂的原因
Junqiang Cong1, Qiancheng Lv1, Zihao Fan1
1School of Metallurgical Engineering, Anhui University of Technology, Ma'anshan 243032, China.
Materials (Basel, Switzerland)
|August 14, 2025
概括
造中的表面纵向裂被有效地追溯到模具热流和钢超热. 控制模具冷却水质量显著减少了裂的复发,提高了生产稳定性.
科学领域:
- 材料科学与工程 材料科学与工程
- 制造过程 制造过程 制造过程
- 金工业是金工业的一个方面.
背景情况:
- 表面纵向裂是造和滚动生产中常见的缺陷.
- 及时识别和控制裂纹形成参数对于生产稳定至关重要.
研究的目的:
- 分析纵向裂的影响因素.
- 建立一个在线追踪模型来识别裂的原因.
- 提高解决纵向裂问题的效率.
主要方法:
- 数据集成和存储平台的建设.
- 使用经验,统计和智能分析开发追踪模型.
- 应用LightGBM-SHAP方法进行因素影响分析.
主要成果:
- 模具的狭窄左宽内部热流比,宽对称面热流差异和钢超热被确定为关键因素.
- 控制模具冷却强度和水质有效降低了纵向裂的复发.
- 根源原因分析发现过度的模具冷却水硬度 (24 mg/L),导致缩和不均的冷却.
结论:
- 开发的在线追踪方法显著提高了识别和解决纵向裂原因的效率.
- 严格控制模具冷却水质对于防止裂至关重要.
- 该研究展示了智能分析在优化造生产中的实际应用.
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