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  6. 侧振磨:通过料优化对切削力进行建模,分析和补偿

侧振磨:通过料优化对切削力进行建模,分析和补偿

Michał Gdula1, Piotr Żurek1

  • 1Department of Manufacturing Techniques and Automation, Rzeszow University of Technology, al. Powstańców Warszawy 12, 35-959 Rzeszow, Poland.

Materials (Basel, Switzerland)
|August 28, 2025

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在PubMed 上查看摘要

概括
此摘要是机器生成的。

使用形工具路径对硬钢进行振荡削,使切削力稳定,加工效率提高30%. 这种方法优化了料速度以提高性能.

科学领域:

  • 制造工程
  • 材料科学
  • 机械工程

背景情况:

  • 在加工硬钢时,切削力对工艺效率和工具寿命至关重要.
  • 传统的削方法可能会导致切削力的高波动,影响表面表面和生产力.
  • 振荡加工为缓解这些挑战提供了潜在的解决方案.

研究的目的:

  • 在硬化钢面的振荡磨削过程中分析和建模切割力.
  • 研究振荡加工参数对切削力的影响,包括料速率和工具轨迹角度.
  • 评估通过优化振荡削实现的效率提升.

主要方法:

  • 使用正弦函数来定义工具的振荡轨迹.
  • 用四个末端切割机进行了34次切割试验,料速率和角不同.
  • 使用响应表面方法开发了切割力的经验数学模型.

主要成果:

  • 形工具轨迹与优化料速度相结合,显著减少了切削力波动.
  • 在振荡削过程中实现了切削力的稳定.
  • 与传统方法相比,机械加工效率大约提高了30%.

结论:

  • 在硬化钢的加工中,使用正弦刀道进行振荡削是一种有效的策略.
关键词:
切割力料优化硬化钢振荡机械加工

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  • 与工具轨迹相结合,优化料速度可以提高工艺的稳定性和效率.
  • 这种方法为加工中正弦波周期选择提供了一种新的方法.
  • 侧面加工