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磨削参数对残余应力和切削力的影响
Haili Jia1, Wu Xiong1, Aimin Wang2
1Tianjin High-End Intelligent Machine Tool Engineering Research Center, Tianjin University of Technology and Education, Tianjin 300222, China.
Materials (Basel, Switzerland)
|August 28, 2025
概括
制参数对7075-T7451合金的残余应力和切削力产生重大影响. 了解这些关系有助于优化关键航空航天部件的削过程.
科学领域:
- 材料科学
- 制造工程
- 机械工程
背景情况:
- 7075-T7451合金对于航空,航空和汽车行业至关重要.
- 削过程会给合金带来有害的残余应力,影响零件的性能.
研究的目的:
- 研究磨削参数对表面残余应力和切削力的影响.
- 在7075-T7451合金削中建立剩余应力和切削力的预测模型.
主要方法:
- 为了分析磨砂参数效应,进行了直角实验.
- 用有限元分析 (FEA) 来模拟和理解这些现象.
- 用多变量回归来开发预测模型.
主要成果:
- 切割宽度 (*ae*) 极大地影响X方向的剩余应力;每个牙的料 (*fz*) 主导Y方向的应力.
- 切割力随着fz,ap和ae的增加而升级,但随着螺旋速度的提高而降低.
- 预测模型的最大误差为剩余应力18.69%和切削力12.27%.
结论:
- 这项研究提供了对磨削参数对残余应力和切削力影响的可靠理解.
- 已建立的模型为优化合金削提供了实际的工程应用.
- 这些发现支持在制造业中有效控制剩余应力和切削力.
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