相关实验视频
Updated: Sep 10, 2025

07:36
Experimental Procedure for Warm Spinning of Cast Aluminum Components
Published on: February 1, 2017
9.6K
在管中使用直角槽的非轴对称无轴旋转的数值模拟研究
Xuesong Ren1, Zuojun Fan2, Zhen Jia1
1School of Aerospace Engineering, Shenyang Aerospace University, Shenyang 110136, China.
Materials (Basel, Switzerland)
|August 28, 2025
概括
这项研究引入了使用有限元模拟的直角槽的新管子旋转方法. 与单通法相比,多通法显著提高了墙壁厚度的均性和产品质量.
科学领域:
- 材料科学
- 机械工程
- 制造过程
背景情况:
- 非轴对称的管子旋转在实现均的壁厚和精确的几何形状方面存在重大挑战.
- 现有的方法经常与复杂的形状 (如直角槽) 扎,导致缺陷和降低产品质量.
研究的目的:
- 验证一种基于有限元模拟的新型线方法,用于生产直角槽管.
- 分析不同滚筒路径对成型过程和最终产品特性的影响.
- 了解控制复杂管槽形成的变形机制.
主要方法:
- 使用Simufact Forming进行了有限元模拟,以分析直角槽管的三个不同的成型方案.
- 模拟和随后的实验验证的材料是6063-O合金管.
- 基于滚筒路径几何学的单通道与多通道成形策略的比较.
主要成果:
- 多通道成形方案 (I和II) 与单通道成形方案 (III) 相比,显示出更高的壁厚均性.
- 方案I被认为是最佳的,在最后的形成过程中最大限度地减少了同等的压力.
- 槽底部的应力度导致墙壁变薄和反弹,而滚筒出口的应力导致局部墙壁变厚.
结论:
- 有限元素模型准确地预测了实验验证中观察到的变形行为,证实了它的可靠性.
- 滚筒路径几何学是控制应力-张力分布和实现高质量的直角槽管的关键因素.
- 这项研究增强了复杂管子的变形机制的理解,为流程优化提供了洞察力.
相关概念视频
Thin-Walled Hollow Shafts
238
In analyzing a thin-walled hollow shaft subjected to torsional loading, a segment with width dx is isolated for examination. Despite its equilibrium state, this segment faces torsional shearing forces at its ends. These forces are quantitatively described by the product of the longitudinal shearing stress on the segment's minor surface and the area of this surface, leading to the concept of shear flow. This shear flow is consistent throughout the structure, indicating a uniform distribution...
238
Steady, Laminar Flow in Circular Tubes
373
Hagen-Poiseuille flow describes a viscous fluid's steady, incompressible flow through a cylindrical tube with a constant radius R. This flow profile is often applied to understand fluid transport in narrow channels, such as capillaries. It serves as a foundational example of laminar flow. In this model, cylindrical coordinates (r,θ,z) are used to describe the radial (r), angular (θ), and axial (z) dimensions within the tube. For Hagen-Poiseuille flow, the velocity profile is...
373
Deformation in a Circular Shaft
441
One of the distinctive characteristics of circular shafts is their ability to maintain their cross-sectional integrity under torsion. In other words, each cross-section continues to exist as a flat, unaltered entity, simply rotating like a solid, rigid slab. To understand the distribution of shearing stress within such a shaft, consider a cylindrical section inside this circular shaft. This section has a length of L and a radius of R, with one end fixed. The radius of the cylindrical section is...
441
Residual Stresses in Circular Shafts
233
In materials that exhibit elastic and plastic behavior, known as elastoplastic materials, residual stresses can accumulate when these materials experience plastic deformation. This deformation arises from either high levels of shearing stress or significant strains. Residual stresses are internal stresses that persist within a material after removing the external force causing deformation. This phenomenon is demonstrated when observing the behavior of a shaft under torque; notably, the...
233
Torsion of Noncircular Members
213
Circular shafts undergoing torsional stress maintain their cross-sectional integrity due to their axisymmetric nature. This symmetry ensures an even distribution of stress, allowing the shaft to withstand torsion without distorting. In contrast, square bars, lacking this axial symmetry, experience significant distortion across their cross-sections when subjected to torsion, with the exception of along their diagonals and at lines connecting midpoints. A detailed examination of a cubic element...
213
Circular Shaft - Stresses in Linear Range
356
Consider a scenario where a circular shaft is subject to torque that remains within the boundaries of Hooke's Law, avoiding any permanent deformation. So, the formula for shearing strain is revisited. This formula is multiplied by the modulus of rigidity, and then Hooke's Law for the shearing stress and strain is applied. As a result, the equation for shearing stress in a shaft can be derived.
356

