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增强AISI-410马氏体不钢U型造件的成型性和造寿命的量预分配策略
Zhuo Deng1, Biao Guo1, Qifeng Tang1
1Key Laboratory of Materials and Surface Technology, Ministry of Education, School of Materials Science and Engineering, Xihua University, Chengdu 610039, China.
Materials (Basel, Switzerland)
|August 28, 2025
概括
使用预成型体积分配策略优化马氏体不钢造可显著减少裂纹和模具磨损. 这种先进的方法提高了几何兼容性,导致96%的合格率和延长模具寿命.
科学领域:
- 材料科学
- 制造工程
- 金工程
背景情况:
- 传统造的AISI-410不钢U形部件面临着不完整的模具填充,裂和严重的模具磨损等挑战.
- 这些问题源于低于最佳的子体积分布和传统方法中的不充分的模具设计.
研究的目的:
- 开发和验证U型马氏体不钢件的优化位量预分配策略.
- 为了减轻模具填充不完整的问题,以及在造过程中的模具磨损.
主要方法:
- 提出了两个改进的造方案:弧形凸平坦化和预制体积分配.
- 使用Oyane损伤和Archard磨损模型进行有限元分析 (FEA) 进行模拟和优化.
- 进行生产试验以验证最佳方案.
主要成果:
- 预制体积分配方案提高了模的几何兼容性,提高了温度,应变和应力均性.
- 降低了裂纹倾向和温度/应力度,从而减少了模具磨损.
- 实现了约96%的合格率 (34%的增长) 和50%的使用寿命 (300件/改造周期).
结论:
- 预制体积分配方案对于优化马氏体不钢造非常有效.
- 这一战略为生产复杂的钢件提供了重要的理论和实践效益,提高了质量和效率.
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