使用加速传感器诊断操作条件并检测振动料故障
Leopold Hrabovský1, Štěpán Pravda1, Robert Brázda2
1Department of Machine and Industrial Design, Faculty of Mechanical Engineering, VSB-Technical University of Ostrava, 17. listopadu 2172/15, Poruba, 708 00 Ostrava, Czech Republic.
Sensors (Basel, Switzerland)
|August 28, 2025
概括
使用加速传感器的振动分析可以监测电磁振动料的运行状态并诊断故障. 这种方法有助于确保适当的材料运输和最佳的装载条件.
科学领域:
- 机械工程
- 振动分析
- 材料处理系统
背景情况:
- 振动料对于散装物料的处理至关重要,使用电磁振荡器进行波.
- 监测料器的性能对于高效运行和故障检测至关重要.
研究的目的:
- 验证从加速度传感器测量到的振动值是否可以描述振动料的工作条件.
- 根据振动数据评估无故障运行和材料运输能力.
主要方法:
- 使用力传感器实验测量电磁粘附和叶弹变形力.
- 使用加速传感器测量低谷和钢架上的振动.
- 在不同的材料负载条件下对振动速度的分析.
主要成果:
- 在钢框架上测量有效的振动速度,最高 (56.7 mm·s-1) 为2.57 kg的物料负载,最低 (24.6 mm·s-1) 为5.099 kg.
- 振动速度随着输送物质的重量而有显著变化.
结论:
- 分析钢架上的振动速度可以监测操作阶段和诊断振动料的故障.
- 振动分析可以确定是否将最佳数量的散装材料装入中.
相关概念视频
Measuring Acceleration Due to Gravity
673
Consider a coffee mug hanging on a hook in a pantry. If the mug gets knocked, it oscillates back and forth like a pendulum until the oscillations die out.
A simple pendulum can be described as a point mass and a string. Meanwhile, a physical pendulum is any object whose oscillations are similar to a simple pendulum, but cannot be modeled as a point mass on a string because its mass is distributed over a larger area. The behavior of a physical pendulum can be modeled using the principles of...
A simple pendulum can be described as a point mass and a string. Meanwhile, a physical pendulum is any object whose oscillations are similar to a simple pendulum, but cannot be modeled as a point mass on a string because its mass is distributed over a larger area. The behavior of a physical pendulum can be modeled using the principles of...
673
Relative Motion Analysis - Acceleration
422
A slider-crank mechanism converts rotational motion from the crank into linear motion of the slider or vice versa. This mechanism consists of three main parts: the crank, the connecting rod, and the slider. The movement of the slider-crank is an example of general plane motion as the fluctuating angle between the crank and the connecting rod. Consider a segment AB where point A is at the end of the slider and point B is on the diametrically opposite end to point A, on a crack. The variance in...
422
Relative Motion Analysis using Rotating Axes - Acceleration
393
Consider a component AB undergoing a linear motion. Along with a linear motion, point B also rotates around point A. To comprehend this complex movement, position vectors for both points A and B are established using a stationary reference frame. The absolute velocity of point B is determined by adding the absolute velocity of point A, the relative velocity of point B in the rotating frame, and the effects caused by the angular velocity within the rotating frame.
Time differentiation is...
Time differentiation is...
393
Relative Motion Analysis using Rotating Axes-Problem Solving
448
Consider a crane whose telescopic boom rotates with an angular velocity of 0.04 rad/s and angular acceleration of 0.02 rad/s2. Along with the rotation, the boom also extends linearly with a uniform speed of 5 m/s. The extension of the boom is measured at point D, which is measured with respect to the fixed point C on the other end of the boom. For the given instant, the distance between points C and D is 60 meters.
Here, in order to determine the magnitude of velocity and acceleration for point...
Here, in order to determine the magnitude of velocity and acceleration for point...
448
Vibrating Concrete
185
Mechanical vibrators are instrumental in compacting newly poured concrete within formwork and around reinforcements. This process is essential to eliminate trapped air pockets and establish a dense concrete mass. One widely used method is vibrating by internal vibrators, often referred to as a poker vibrator or immersion vibrator. It is rapidly inserted through the full depth of the freshly laid concrete and slightly extends into the layer below it (which remains in a plastic state). Consistent...
185
Mass Analyzers: Common Types
705
The quadrupole mass analyzer consists of four cylindrical metal rods arranged in a diamond carrying a DC voltage and a radio-frequency AC voltage. The motion of ions through the quadrupole depends on the field strength, causing only ions of a certain m/z to resonate successfully and strike the detector at a given field strength. Though the transmission rate for these analyzers is high, the exact elemental composition of the sample is not determined because of low resolution; however, they are...
705


