在K型同轴热电偶中应用具有类似于松树的自愈功能的复合电绝缘层
Zhenyin Hai1, Yue Chen1, Zhixuan Su1
1School of Aerospace Engineering, Xiamen University, Xiamen 361005, China.
Sensors (Basel, Switzerland)
|August 28, 2025
概括
研究人员为同轴热电偶开发了一种自我愈合的电绝缘, 提高了它们在极端航空环境中的性能. 这项创新改善了在恶劣条件下的温度和热量流量测量.
科学领域:
- 材料科学
- 航空航天工程
- 传感器技术
背景情况:
- 航空航天中的高温组件面临严重的热侵蚀.
- 同轴热电偶 (CT) 适用于极端环境,但需要强大的绝缘.
- 制造CT的高温电绝缘是一种重大挑战.
研究的目的:
- 为同轴热电偶设计和制造一种具有自愈特性的新型复合电绝缘层.
- 评估复合材料层的高温绝缘性能.
- 在极端条件下评估K型同轴热电偶的准确性和响应时间.
主要方法:
- 一个由松树自愈机制所启发的复合电绝缘层被设计出来.
- 复合层被应用到K型同轴热电偶上,使用入涂层.
- 在模拟的极端环境中,修改后的热电偶经过了严格的温度准确性,漂移,歇斯底里,响应时间和热流量测量能力测试.
主要成果:
- 复合材料绝缘显示出出色的高温性能,在1200°C时的绝缘电阻为14.5kΩ.
- 温度测量显示1.72%的精度 (200-1200°C),漂移小于0.474%/h,在1200°C时歇斯底里斯小于0.246%.
- 热流测试的可测量范围为0-41.32 MW/m2,精度<6.511%,响应时间为1.08 ms (温度) 和7.6 ms (热流).
结论:
- 自愈复合材料绝缘在极端热环境中显著提高同轴热电偶的耐用性和可靠性.
- 开发的K型同轴热电偶表现出卓越的性能,满足航空航天应用的苛刻要求.
- 这项创新为航空发动机和超音速车辆的先进热管理和监控提供了有前途的解决方案.
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