一个具有可调节分辨率的新型变硬扭矩传感器
Zhongyuan Mao1, Yuanchang Zhong1, Xuehui Zhao1
1School of Electrical Engineering, Chongqing University, Chongqing 400044, China.
Micromachines
|August 28, 2025
概括
这项研究引入了一种新型的可变刚度扭矩传感器,使用磁流体 (MRF) 来动态调整旋转机器的分辨率和范围. 创新的设计为要求高的扭矩测量应用提供了高精度和适应性.
科学领域:
- 机械工程
- 传感器技术
- 材料科学
背景情况:
- 在旋转机器中对扭矩传感器分辨率和范围的需求日益增加.
- 基于张力计的传统扭矩传感器在适应不同测量条件时的局限性.
研究的目的:
- 介绍一个新的可变刚度扭矩传感器,用于动态调节分辨率和范围.
- 解决旋转机器对扭矩测量的严格要求.
- 克服现有的扭矩传感技术的局限性.
主要方法:
- 扭矩弹和磁力流体 (MRF) 的集成,以实现可调硬度.
- 使用磁场来改变MRF剪切应力,从而改变传感器的刚性.
- 使用有限元分析开发和验证度模型.
- 采用基于螺杆调制的方法进行非接触角度测量.
主要成果:
- 动态,连续调整扭矩传感器分辨率和范围的演示.
- 验证刚性模型的准确性.
- 实现了高无接触角度测量准确度,并解决了离心率问题.
- 实验评估显示了传感器原型的优异线性,歇斯底里和可重复性.
结论:
- 新的可变刚度扭矩传感器有效地满足旋转机械的可适应分辨率和范围的要求.
- 在传统的扭矩传感器上,MRF和扭矩弹的组合提供了显著的进步.
- 拟议的传感器技术对高精度扭矩测量应用具有前景.
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