通过双极控制的EHD喷射集成增材制造高铁互连和高频电路
Dongqiao Bai1, Jin Huang1, Hongxiao Gong1
1State Key Laboratory of Electromechanical Integrated Manufacturing of High-Performance Electronic Equipments, Xidian University, Xi'an 710071, China.
Micromachines
|August 28, 2025
概括
电气动力学 (EHD) 打印使得无面膜的高分辨率沉积能够创建无空隙的透过玻璃通道 (TGV) 和细微的痕迹. 这种先进的EHD平台在玻璃上制造高性能透明的射频设备.
科学领域:
- 材料科学
- 电气工程
- 流体动力学
背景情况:
- 电液动力学 (EHD) 打印为各种粘度的墨水提供无面膜,高分辨率的沉积.
- 将高面积透过玻璃通道 (TGV) 的无空填充与超细点滴 (DOD) 线路印刷相结合,提出了相互矛盾的要求.
研究的目的:
- 开发一个单一的EHD打印平台,能够同时进行无空TGV填充和超细线印刷.
- 建立一个基于物理的方法来优化EHD打印参数.
主要方法:
- 将静电场分析与暂时的水平设置模拟相结合,以创建无维模式图.
- 使用高速成像和表面造型测量验证模拟预测.
- 在已确定的稳定圆喷射模式内运行.
主要成果:
- 实现了200μm × 1.52mmTGV的完全无空隙填充.
- 在一次打印中证明了连续的10微米宽的痕迹.
- 具有卓越的射频性能 (例如,在14.2GHz时 - 18dB反射系数,8dB峰值增益) 的制造透明Ku频段基板集成波导天线.
结论:
- 开发的EHD平台成功地平衡了TGV填充和细线印刷的相互矛盾要求.
- 这种以物理为导向的,全合一的EHD方法为高性能,玻璃集成的射频设备和透明电子提供了可扩展的途径.
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