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切削力建模和离散端磨机的加工性能研究
Ming Song1,2, Minli Zheng1, Siyuan Gao1
1Key Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, 52 Xuefu Road, Harbin 150080, China.
Micromachines
|August 28, 2025
概括
这项研究引入了离散边缘磨床的精确切割力模型,提高了预测准确度. 与传统工具相比,新型机器提高了加工稳定性和表面质量.
科学领域:
- 机械工程
- 制造技术
- 材料科学
背景情况:
- 由于复杂的形成,在离散边缘磨机中预测切削力具有挑战性.
- 现有的模型通常对这些工具缺乏准确性.
- 优化加工过程需要精确的力模.
研究的目的:
- 开发一个高精度的切削力模型用于离散边缘磨床.
- 为了提高切割力预测的准确性.
- 为优化切削工具设计和加工流程提供理论基础.
主要方法:
- 开发了一种有效的芯片插槽功能,以表征尖端的参与.
- 应用了即时未切割芯片厚度理论.
- 为离散边缘工具制定了一个新的切削力模型.
- 进行实验验证并与连续边缘工具进行比较.
主要成果:
- 该模型的平均预测误差为4.82%,最大误差低于10%.
- 离散边缘磨床减少了切削力 (Fx为7.2%,Fy为3.2%) 并抑制了振动 (13.5%和21.9%).
- 与传统工具相比,表面粗度减少了大约六分之一.
结论:
- 在加工稳定性,切削力控制和表面质量方面,离散边缘磨床具有显著的优势.
- 开发的切削力模型是准确的,并且可以在实践中应用.
- 这项研究为高性能切割工具设计和流程优化提供了基础.
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